We had issues. There is someone taking care of things. The site may be up and down for a bit.

A New Knife Project

Any and all knives or other edged things. Special preference for BUCK knives
Post Reply
User avatar
BrokenolMarine
Ranch Foreman
Posts: 7004
Joined: Sat Nov 26, 2016 8:28 am
Location: South Central Oklahoma in the mountains
United States of America

A New Knife Project

Post by BrokenolMarine » Sun Jul 21, 2024 11:48 pm

This one started as a Giraffe Bone knife project. I had made one like this a few months back, with a double guard blade blank from my favorite supplier to push the Fitting skills. Fitting and polishing the two guards to the blank and filing the accents onto the spine of the knife took longer than fitting the four scale sections and finishing them. ;) The scales on that one are Osage Orange.

april 2024 osage skinner.jpg

I decided to eliminate the middle scale since my hands are too large for that second guard to fit comfortably. Multiple sessions resulted in a high polish on the guard. Looking at the unused guard you can easily see the difference. Note that the guards are rough cut and you have to file the inside to get them to slide onto the blade blanks.

01 guard polished.jpg

I sorted thru all the available options and chose the Giraffe bone for the scales. I would have to cut a 1/4" slice off each panel to use on each side, and save the dark remnants for later projects.

02 Giraffe Bone Scale.jpg

I darkened the back of the spine with a bold black marker and laid out the pattern for filing the accents. Ready to move onto that.

03 Filing Laid Out.jpg
You do not have the required permissions to view the files attached to this post.
2 x
You can tell a lot about the character of a man...
by the way he treats those who can do nothing for him.

I don't look back at the things I can't do anymore with regret, I just look forward to the things I still can.

User avatar
BrokenolMarine
Ranch Foreman
Posts: 7004
Joined: Sat Nov 26, 2016 8:28 am
Location: South Central Oklahoma in the mountains
United States of America

Re: A New Knife Project

Post by BrokenolMarine » Sun Jul 21, 2024 11:54 pm

That file work on the guard had taken a toll on my hands, so I needed a break. I set aside the project for a day and took apart the bandsaw for a much needed cleaning. There had been a heavy buildup of wood and carbon fiber from the previous projects in the guide bearings and I had to take the heavy table off for better access. It was a big project, but better access meant detail cleaning of all the areas was possible. I removed the blade as well.

04 detailed.jpg

While the table was off, I detail cleaned it as well, then waxed it for smoother movement of the project pieces across it and to protect it from moisture. I then reassembled it and we were ready for the next time I needed the bandsaw when I started to cut scales for the knife.

05 Cleaned Up.jpg

Three sessions later, moving thru a triangle diamond file, a round diamond file and finally a basic chainsaw file, I had accented the spine. There would be more detail work later, but we had our start.

06 tooled spine.jpg
You do not have the required permissions to view the files attached to this post.
1 x
You can tell a lot about the character of a man...
by the way he treats those who can do nothing for him.

I don't look back at the things I can't do anymore with regret, I just look forward to the things I still can.

User avatar
BrokenolMarine
Ranch Foreman
Posts: 7004
Joined: Sat Nov 26, 2016 8:28 am
Location: South Central Oklahoma in the mountains
United States of America

Re: A New Knife Project

Post by BrokenolMarine » Mon Jul 22, 2024 12:00 am

The next step in the project was to start on the scales and upon closer inspection, I didn't like the looks of the Giraffe Bone against the Silver Guard. I pulled some Cocobolo Material and laid that out, rough cut the shape.

07 rough cut cocobolo scales.jpg


I worked thru the process and got the holes drilled and got them test pinned. Here are three views of the rough scales.


08 test pinned belly shot.jpg
09 test pinned spine shot.jpg
10 test pinned side.jpg
You do not have the required permissions to view the files attached to this post.
1 x
You can tell a lot about the character of a man...
by the way he treats those who can do nothing for him.

I don't look back at the things I can't do anymore with regret, I just look forward to the things I still can.

User avatar
BrokenolMarine
Ranch Foreman
Posts: 7004
Joined: Sat Nov 26, 2016 8:28 am
Location: South Central Oklahoma in the mountains
United States of America

Re: A New Knife Project

Post by BrokenolMarine » Mon Jul 22, 2024 12:06 am

The pins were made from brass rod stock. With them pinned in place, I used the table top sander, the 1" belt sander and the oscillating sander to shape them. It was looking pretty good, until I decided that I wanted the tooled spine to be just a bit proud. I wanted all that file work to show, so I marked the line and removed the scales and ran them carefully across the sander. Not carefully enough. I took off way too much. As you can see, they NOW didn't fit at all, and looked sloppy. Too much work went into the blade and guard to "settle."

11 oops over sanded spine.jpg

I tossed that set, put a new 1/8" blade on the bandsaw and carefully cut out a new set of cocobolo scales. This time a full coverage set, not leaving the lanyard hole exposed and only drilling two pin holes.

12 cut out new scales.jpg

I was much happier with the way they looked during the initial test fit.

13 test fit.jpg
You do not have the required permissions to view the files attached to this post.
1 x
You can tell a lot about the character of a man...
by the way he treats those who can do nothing for him.

I don't look back at the things I can't do anymore with regret, I just look forward to the things I still can.

User avatar
BrokenolMarine
Ranch Foreman
Posts: 7004
Joined: Sat Nov 26, 2016 8:28 am
Location: South Central Oklahoma in the mountains
United States of America

Re: A New Knife Project

Post by BrokenolMarine » Mon Jul 22, 2024 12:10 am

I spent the next two days fitting and shaping the cocobolo scales, polishing the metal, and pins, and then when I had sanded to about 600 grit, and applied two coats of Watco Golden Oak to pop the lighter grains in the wood. Once that had dried, I buffed out the excess that bleed out, then waxed and buffed. She is looking good.

I'm calling her done. (For now?)


17 done side view.jpg
18 done spine.jpg
19 done belly.jpg


I'll probably make a sheath, and during downtime in the leatherwork, polish more on the metal, and perhaps add two or three additional coats of wax. :twisted:
You do not have the required permissions to view the files attached to this post.
3 x
You can tell a lot about the character of a man...
by the way he treats those who can do nothing for him.

I don't look back at the things I can't do anymore with regret, I just look forward to the things I still can.

rickhem
Cattle Driver
Posts: 622
Joined: Mon Aug 22, 2022 7:44 am
Location: Schoharie County, NY
United States of America

Re: A New Knife Project

Post by rickhem » Mon Jul 22, 2024 6:43 am

You do some really nice work, and showing all that goes into your projects is something I appreciate. How you move through the process and address what pops up along the way is both interesting and informative. It also showcases the depth of your abilities with this. Care and maintenance of your tools is a sign of a true craftsman too. Those boxes you have for your gun cleaning gear is a prime example of that.

And on a more philosophical note, whenever I read about people tackling projects like this, it's nice to realize that life must be going well, that there is free time to spend on the "wanna-do" activities, instead of being tied up with the "gotta-do" things. Even better!
0 x

User avatar
BrokenolMarine
Ranch Foreman
Posts: 7004
Joined: Sat Nov 26, 2016 8:28 am
Location: South Central Oklahoma in the mountains
United States of America

Re: A New Knife Project

Post by BrokenolMarine » Mon Jul 22, 2024 8:53 am

rickhem wrote:
Mon Jul 22, 2024 6:43 am
You do some really nice work, and showing all that goes into your projects is something I appreciate. How you move through the process and address what pops up along the way is both interesting and informative. It also showcases the depth of your abilities with this. Care and maintenance of your tools is a sign of a true craftsman too. Those boxes you have for your gun cleaning gear is a prime example of that.

And on a more philosophical note, whenever I read about people tackling projects like this, it's nice to realize that life must be going well, that there is free time to spend on the "wanna-do" activities, instead of being tied up with the "gotta-do" things. Even better!
My stepfather was a master craftsman and ran a small contracting business outside Richmond, Virginia in the mid 70s. His clients were those with real money and he built additions, garages, workshops, etc. He didn't have to advertise, but always had jobs lined up and clients willing to wait. He taught me a love of woodworking and to attempt perfection.

I worked in high stress jobs throughout my careers, and used my woodworking to both provide needed items for the family, nicer than we would otherwise afford... and as a stress relief. I also learned early on, when something went wrong... Walk away.

The time let me figure out the solution calmly, where anger would cloud the thought process. Helping that decision was an elderly woodworking friend very early on. Tacked above his workbench was a 3x5 notecard with a handwritten faded note to himself...

"It's ONLY a mistake when you can't fix it or someone saw you make it. Until the, it's an opportunity to learn something new."

It also helps that in 90% of my projects, the plans are mere suggestions, fluid, and easily changed.
1 x
You can tell a lot about the character of a man...
by the way he treats those who can do nothing for him.

I don't look back at the things I can't do anymore with regret, I just look forward to the things I still can.

User avatar
Hatchdog
Ranch Foreman
Posts: 7072
Joined: Mon Jan 06, 2020 5:04 pm
Location: Deer Park, WA
United States of America

Re: A New Knife Project

Post by Hatchdog » Mon Jul 22, 2024 9:44 am

Another outstanding project BOM. I really like the spine accents you did and appreciate how much work went into the them. I prefer the darker scales you ended up with and they highlight the spine accents nicely.

Your ability to change direction in midstream is impressive. I’m the kind of guy who hates to do something twice and doing so irritates me greatly. You, set the first attempt aside and happily do it again! Thumbs up to you.
0 x

User avatar
JEBar
Town Marshal / Deputy Admin
Posts: 20091
Joined: Sun Mar 20, 2016 10:58 pm
Location: central NC
United States of America

Re: A New Knife Project

Post by JEBar » Mon Jul 22, 2024 10:12 am

very nicely done .... thanks for posting pictures and comments about the process .... impressive indeed 8-)
0 x

User avatar
BrokenolMarine
Ranch Foreman
Posts: 7004
Joined: Sat Nov 26, 2016 8:28 am
Location: South Central Oklahoma in the mountains
United States of America

Re: A New Knife Project

Post by BrokenolMarine » Mon Jul 22, 2024 10:39 am

Thanks guys, I'll try and post clearer pictures later. The knife actually looks better than the pictures show. At least that is what Miss T says, and she is my harshest critic.
0 x
You can tell a lot about the character of a man...
by the way he treats those who can do nothing for him.

I don't look back at the things I can't do anymore with regret, I just look forward to the things I still can.

Post Reply